Building a new home with pool and sauna in Phonjalong, Korat

Any story related to building in the LOS, whether everything turned out hunky dory or not!

Re: Building a new home with pool and sauna in Phonjalong, Korat

Postby gadgetman » Tue Feb 09, 2010 11:36 am

jazzman wrote:Looks to me as if you only have one layer of rebar on the floor. But it may be the photo. How many ground beams did you put in?


Hi Jazzman,

The pool is built on very established and hard packed land (the level was raised above the adjacent rice paddies over 14 years ago). The sub-base of the pool (total slab size 12mx8M) is a 15cm concrete slab re-inforced with 3.8mm x20cmx20cm wire mesh poured onto a compacted and sand covered flat area with a 30cmx15cm perimeter ring beam which is below the surface level, and reinforced with 4 runs of 12mm rebar. The sub base is needed to establish a level surface on which to construct the outer blockwork form for the pool, constructed from 10cm thick 40cmx20cm concrete blocks, backfilled with concrete and every one tied together with 6mm steel.
Levelled compacted sand ready for concrete sub base pour for pool.jpg
Land ready for cpac sub base pour


In addition, we cast another ring beam 20cm x10cm, reinforced with 2 runs of 12mm rebar after laying the 4th row of blocks, and then topped this with another 3 rows to get the coorect pool height. This was to ensure the outer wall could support the later pouring of the 20cm thick concrete pool walls without bowing or cracking.
Making a steel beam for pool wall befor laying final 2 rows of blocks.jpg
Casting the upper wall beam


After the blockwork was completed, the pool steel re-inforcement was laid in. The floor is a single layer of 12mm rebar laid every 15cm in both directions and supported so that it sits in the middle of the later 20cm thick 280steng, waterproof cpac concrete that was poured in. The total floor thickness is therefore 35cm of 280 steng cpac concrete.

The walls are the same single row of 12mm rebar with the top row being 16mm rebar, spaced 15cm apart, except for the waterfall wall which has 2 rows of 12mm rebar for additional strength, and a 25cm thick concrete wall.
Laying 1.5m concrete planks for walkway around pool.jpg
Pool blockwork completed. Laying on 1.5m concrete walkway planks for pool
Laying 1.5m concrete planks for walkway around pool.jpg
Pool blockwork completed. Laying on 1.5m concrete walkway planks for pool
Laying in the pool 12mm rebar.jpg
Laying in the 12mm rebar
Pool rebar all finished with rubber waterstop seal fitted and ready for concrete base pour.jpg
Steelwork finished and ready fo 20cm concrete base pour
CPAC 2 trucks ready to pour pool base.jpg
Cpac trucks ready for base pour with 280steng WP concrete


This construction method is very strong, has been used in the construction of hundreds of pools in Phuket, and was also approved by our local architect and structural engineer, after he originally viewed my proposed construction drawings.

Hope some of these photo's help clarify more!
Attachments
Laying the block formwork for the outer pool walls.jpg
Laying the outer block formwork for pool
gadgetman
 
Posts: 23
Joined: Tue Apr 22, 2008 9:16 pm
Location: Korat

Re: Building a new home with pool and sauna in Phonjalong, Korat

Postby gadgetman » Tue Feb 09, 2010 11:58 am

Some more photos of the pool build, carried on from previous post!
Smoothing off 20 cm thick concrete pool base.jpg
Finishing the 20cm thick pool floor
Poll steel shuttered and ready for concrete wall pour.jpg
Pool steel shuttering in place for 20cm thick 280steng WP cpac pour
Pool concrete shell complete ready for plastering square.jpg
Concrete shell finished ready for plastering square and tiling
Flanged 2 in x 13.5mm PVC pipe fitted into pool wall for water returns.jpg
All water returns and drains for pool are flanged where they pass through the walls to ensure no water wicking past, and they are 13.5mm thick PVC, as is all the 2" pool PVC pipework
Pool under covers being tiled.jpg
pool covered for plastering and tiling - essential to keep heat down for Weber tile adhesives and rain off!
Finished house view from bedroom wing across terrace to sauna, kitchen and toilet-showers.jpg
Finished pool looking towards our sauna and restaraunt in garden
Back wall of  pool showing Hurlcon pool pump and Astral sand filter, and chlorinator cell.jpg
Under house floor, showing back wall of pool with Hurlcon 1.5hp pump, sand filter, chlorinator, Electrics box and pipework for pool returns, vacuum point and valves
gadgetman
 
Posts: 23
Joined: Tue Apr 22, 2008 9:16 pm
Location: Korat

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